A watan Oktoban 2025, rahotannin nazarin masana'antu sun nuna cewa buƙatar marufi na ƙera ɓawon burodi a duniya na ci gaba da ƙaruwa. Sakamakon ƙarfafa manufofin "hana amfani da filastik" sau uku a duk duniya, ƙarfafa ƙa'idojin "dual-carbon", da kuma shigar da cikakken ra'ayoyin ci gaba mai ɗorewa, haɓaka fasaha da atomatik nakayan aikin gyaran ɓangaren litattafan almaraya zama babban alkiblar sauyin masana'antu. A matsayina na babban kamfani mai shekaru 35 na gwaninta a masana'antar,Kamfanin Guangzhou Nanya Pulp Molding Equipment Co., Ltd.(wanda daga baya ake kira "Guangzhou Nanya"), wanda ya dogara da tarin fasaha tun daga shekarar 1990, ya gina matrix na kayan aiki masu amfani masu hankali waɗanda suka mayar da hankali kansabuwar tsara mai wayo cikakken atomatik atomatik ɓangaren litattafan almara gyare-gyaren layin samar daYana taimaka wa kamfanonin marufi a faɗin duniya wajen gina tsarin samar da kayayyaki masu inganci, marasa sinadarin carbon, da kuma sassauƙa, wanda hakan ke zama babban abin da ke haifar da haɓaka masana'antar ƙera jatan lande.
Layukan samar da ƙera ɓawon burodi na gargajiya galibi suna fama da matsalolin ciwo kamar daidaita sigogin da suka dogara da hannu, sarrafa yawan amfani da makamashi, jinkirin amsawa ga canjin samarwa, da rashin daidaiton samfura. Musamman a fannoni kamarLayukan samar da kayan tebur na ɓangaren litattafan almara masu dacewa da muhallikumaLayukan samar da tiren ƙwai na ɓangaren litattafan almaraSuna fama da wahalar biyan buƙatun samar da kayayyaki masu sassauci na masana'antu masu wayo. Don magance waɗannan matsalolin, Guangzhou Nanya ta ƙirƙiro wani sabon tsarin samar da injin ƙera ɓangaren litattafan almara mai cikakken atomatik, wanda ke haɗa manyan kayayyaki guda uku cikin ƙirƙira:robot na KUKA,tsarin kula da zafin jiki mai hankali, kumatsarin busarwa mai adana makamashi:
- robot na KUKAsarrafa kwace kayayyaki ta atomatik, tara su, da jigilar su, maye gurbin ayyukan hannu na gargajiya da rage yawan ma'aikata da kashi 60%.
- Thetsarin kula da zafin jiki mai hankaliYana sa ido kan zafin ramin mold a ainihin lokaci tare da daidaiton ± 2℃, yana tabbatar da tasirin zafi iri ɗaya nainjunan matse zafi a cikin moldakan kayayyaki kamar akwatunan abincin rana da tiren ƙwai.
- Thetsarin bushewa mai ceton makamashirage yawan amfani da makamashi sosai idan aka kwatanta da na gargajiyakayan aikin busar da ɓangaren litattafan almara, kuma yana inganta yawan amfani da tururi ga kowane samfurin guda ɗaya.
Layin samarwa kuma yana dainjin gyaran injin shawa mai ingancida kumatsarin daidaita samar da ɓangaren litattafan almara ta atomatik:
- Na farko yana amfani da tsarin tsotsar ɓangaren litattafan almara mai kyau da mara kyau don tabbatar da cewa ɓangaren litattafan almara ɗaya ne a kan farantin.musamman ɓangaren litattafan almara gyare-gyaren kyawonYana dacewa da kayan aiki daban-daban kamar su ɓangaren bagasse, ɓangaren itace, da ɓangaren bamboo, kuma yana iya samar da cikakken nau'ikan kayayyaki - daga ƙaramin murfi mai girman milimita 100 zuwa manyan kwanukan miya masu girman milimita 2000.
- Na ƙarshen yana daidaita saurin samar da ɓawon burodi da kwararar sa ta atomatik bisa ga yawan ɓawon burodi da tsawon zare. Idan aka haɗa shi da na'urori masu auna yawan abu ta intanet, yana daidaita ƙimar cancantar samfurin sama da kashi 99%, wanda ya zarce matsakaicin masana'antu.
Dangane da tsarin gudanarwa mai hankali, layin samarwa yana da alaƙa sosai daTsarin sarrafawa na PLC+HMI, yana ba da damar tattara bayanai ta atomatik da kuma gabatar da su ta gani a duk tsawon aikin—dagatsarin pulping na ɓangaren litattafan almara, ƙera, da kuma matsewa mai zafi har sai ya bushe. Manajoji za su iya fahimtar ƙarfin samarwa, yawan amfani da makamashi, zafin mold, da kuma bayanan kula da inganci a ainihin lokaci ta hanyar allon sarrafawa na tsakiya, da kuma sarrafa tsarin samarwa daidai ba tare da duba hannu ba. Don biyan buƙatar samar da kayayyaki masu nau'i daban-daban, layin samarwa yana dana'urar canza mold cikin sauriTa hanyar daidaita hanyoyin haɗin mold da fasahar sanyawa ta atomatik, yana iya canzawa cikin sassauƙa tsakanin ƙayyadaddun samfura kamarakwatunan abincin rana na gyaran ɓangaren litattafan almara,tiren ƙwai/tiren 'ya'yan itace, kumalayin buffer na masana'antu, daidai da dacewa da halayen ƙananan tsari da tsari mai yawa da kuma magance matsalolin "canjin samarwa mai wahala da ɗaukar lokaci" a cikin layin samarwa na gargajiya.
A matsayinta na babbar kamfani mai fasaha ta ƙasa kuma mataimakiyar shugabar sashen Pulp Molding na Ƙungiyar Fasahar Marufi ta China, Guangzhou Nanya koyaushe tana ɗaukar ƙirƙirar fasaha a matsayin babban gasa:
- Ta kafa ƙungiyar kwararru ta bincike da tsara dabarun aiki mai mambobi sama da 20, inda jarin bincike da tsara dabarun aiki na shekara-shekara ya kai sama da kashi 5%. A shekarar 2025, ta sami wasu takardun izinin fasaha masu amfani, ciki har dana'urorin daidaitawa na kayan aikin kwakwalwa masu wayo,kayan bushewa na ɓangaren litattafan itace masu ceton makamashi, kumahanyoyin sanyawa mai sauri na canza mold.
- Tana da muhimman sansanonin guda uku: Cibiyar Bincike da Ci gaba ta Guangzhou, Tushen Taro na Robot, da Cibiyar Masana'antar Kayan Aiki ta Foshan. Duk tsarin samar da kayan aiki ya dace da ka'idojin ingancin ISO9001, yana tabbatar da daidaito da amincin kowane yanki.kayan aikin gyaran ɓangaren litattafan almara.
A halin yanzu, layukan samar da injinan gyaran kuraje masu wayo na Guangzhou Nanya sun yi wa kamfanonin shirya marufi hidima a ƙasashe da yankuna sama da 80 a duk duniya, suna samar da mafita na musamman da suka shafi fannoni kamarsamar da kayan tebur na ɓangaren litattafan almara masu dacewa da muhalli,kera tiren ƙwai sabo, kumamarufi na masana'antu na lantarki:
- Abokan ciniki na cikin gida sun yi amfani da kayan aikinsu don mayar da martani ga manufar "maye gurbin filastik na bamboo", wanda hakan ya ƙara ƙarfin samar da akwatunan abincin rana na bamboo da kashi 40%.
- Abokan ciniki daga ƙasashen waje sun yi nasarar shiga kasuwannin Turai da Amurka da marufi masu lalacewa waɗanda kamfanonin samar da kayayyaki ke samarwa, suna guje wa haɗarin "hana zubar da kaya da kuma rage darajar kaya".
Dangane da ci gaban manufofin noman masana'antu masu wayo, Guangzhou Nanya za ta ci gaba da inganta fasahar kere-kere da kuma matakin karancin sinadarin carbon na kayan aikinta, tare da inganta ci gaban amfani da shi.kayan aikin gyaran ɓangaren litattafan almarazuwa ga daidaito mafi girma, ingantaccen amfani da makamashi, da kuma sassauci mai ƙarfi, da kuma taimaka wa masana'antar cimma ingantaccen sauyi a fannin samarwa wanda ba ya cutar da muhalli.
Lokacin Saƙo: Oktoba-21-2025